Site: DAINIPPON INK & CHEMICALS, INC.

Date Visited: October 8, 1991

Report Author: W. Doane

ATTENDEES

JTEC:

Credelle
Doane
Slusarczuk
Tannas

HOST:

Dr. Haruyoshi Takatsu

Technical Manager, Liquid Crystal Group

Toru Fujisawa

Liquid Crystal Research

Masao Aizawa

Group Manager, Imaging & Reprographic Products Division

Hiroshi Ogawa

Manager, Central Research Laboratories

Sadao Takehara

Senior Researcher, Liquid Crystal Research

Maeda Ryugo

Manager, Planning & Administration

Presentation by Dr. Takatsu (See attached outline "Liquid Crystal Display with High Information Content")

Have studied molecular anchoring for different compounds on same surface.
Comment that higher tilt angle usually means weaker W0.
Can get normal anchoring for some materials, i.e.,

One comment and overhead by Takatsu indicated that they mix high pre-tilt material ( alignment) with others of low tilt to increase the pre-tilt angle. Alignment layer materials are obtained from JSR and Nissan Chem. They have a cooperative research arrangement with Nissan Chem involving alignment layers; they purchase alignment layers from Nissan Chem and JSR.

AM TN LCDs

not high enough. Need pure materials, high ~10(superscript 13)-10(superscript 14)cm. Use fluorinated compounds to reduce ion solubility. These materials give ~8. One problem is they see field induced disclinations around electrodes. They have a ternary mixture that gives V(subscript 90) = 1.5 V at 90 degrees centigrade. It is difficult to control slope of a transmission curve.

MIM LCDs

Second minima are used to give high contrast. Fluorinated tolans are used to give high . CC (useful for PDLCs as well). Requirements for MIM and PDLC are about the same.

FLCs

There are problems with temperature range, filling and response addressing time. Spacers on substrate (1.5 plus/minus 0.05 microns) are formed from resist.

Tilt angle of S(subscript C) can decrease with time to reduce contrast.

They work with a nonprofit group (National Research Lab, Sagamichuhu Central Research Lab) for synthesis and research of chiral additives (dopants).

Their material has two branched chiral groups and they use dopants to reduce pitch.

For TV the response time is ~ 20 micro sec (1000 lines, line-at-a-time addressing). Fabrication and surface stabilization are problems.

Dainippon Ink (DIC) makes FLC material (see attachment). The material needs to be cooled slowly from S(subscript A) to maintain surface alignment.

They don't see any application for anti ferroelectric compounds.

ECB-LCDs

Cell thickness problems--there are not many choices of materials, reducing effort on ECB.

Their comment on Stanley's prototype: visibility poor and slow response time; small after-image that lasts ~2 seconds; transmission efficiency too poor for laptop computers.

VIDEO AND LUNCH

Sales of LC are ~3 billion yen.
Total sales are ~500 billion yen.
Main product: polymers, polystyrene, plastics.

DIC does not make color filters, but is researching dyes and pigments in a joint project with the display industry.

Competition:

200 people are at Sukera, expanding to 400-600. Centralizing meetings are held twice a year.

PDLC

DIC interacts with many companies in this area; this is a strong component of the company. They cooperate with 24 companies on PDLC materials.

They have a prototype CdSe AM PDLC display (we did not see it working). They are working with Ghent on CdSe.

Their PDLC material contains approx. 80% LC, 20% polymer. Their PDLC characteristics are obtained with d = 8 microns and the use of fluorinated LCs V(subscript 90 ~) 4V. Their material needs edge seal--large "14" shutter showed fill hole on corner. Polymer material is filled, then cured. They feel PDLC is good for both direct view and projection.

GENERAL QUESTIONS BY TEAM

Q:

How large AM displays are possible?

A:

Problems with cell spacing for displays >20"; no problem up to 15".

Q:

Rank LC Technologies.

A:

STN - now most important.
TFT - later most important.
PDLC - third because of brightness.
MIM - fourth because less contrast (when using first minimum); good contrast with second minimum - MIM also already here in competition with TFT.
FLC & ECB - much research yet to do. Canon FLC displays look very nice but believe that they still have a problem. Canon capacity 500/month in Spring 92 at a price of 1,000,000 yen/sample.
Ch/N phase change may compete with PDLC.

Q:

What about FLC?

A:

Gray scale a problem. Frame modulation best means. SONY doesn't use SSFLC.

Q:

Any work on retardation films?

A:

No active effort.

Q:

Advantage of Ch/N?

A:

Fujitsu has phase change cholesteric for projection. DIC is looking at these materials.

Q:

What is DIC market share in LC material?

A:

Approx. 30% in Japan. Hoffman LaRoche supplies S.E. Asia. RODIC primarily supplies Japan.

They are doing little or no work on polymer LCs.

When volume of LC gets >/approx. 1 ton they will have EPA problems and need special permission from Japanese government. They are studying LC polymers for high-strength fibers only and studying FLC for opto-electronics and printers.

Q:

What about temperature range?

A:

If operating temp is 90 degrees centigrade then T(subscript N1) should be 120 degrees.

Q:

What about large delta n?

A.

They are now at about the limit approx. 0.22 with tolan derivatives. DIC dominates in high þn materials. Have achieved 95% holding ratio for these compounds.

Liquid Crystal Displays with High Information Contents

(adapted from an origianl handout provided by Dainippon Ink & Chemical, Inc.

Haruyoshi TAKATSU
Dainippon Ink & Chemicals

1. STN-LCDs

2. Active-matrix-addressed TN-LCDs

2.1 TFT-TN-LCDs

2.2 MIM-TN-LCDs

3. FLC Displays

4. ECB-LCDs

5. PDLC (Active-matrix-addressed)

NCAP PDLC PN-LCD Ch/P gel

REFERENCES

  1. Handout sheet
  2. Brochure on DIC Central Research Laboratories
  3. Annual Report, 1990, Dainippon Ink and Chemicals, Incorporated

Published: June 1992; WTEC Hyper- Librarian